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DENMAY STEEL

SPLICE BOX
DATA SHEET

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AND TEST
REPORTS
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CONNECT-A-BEAM-Splice Box Calculations
SPLICE BOX - STEEL BEAM JOINING DEVICE
Denmay Steel
HCS House, 137
Wellington Road,
Portslade,
West Sussex.
BN41 1DN
Tel: 01273
430399

Denmay Steel Splice Boxes
Maximum third-point bending moments at
splice positions to BS449 for beam sizes
under normal applications in fully restrained
condition & splice box design

Splice Box Calculations:

Site: Denmay Steel
Job: Splice boxes - Max loads unspliced for sections
Job number: 3537 - 01
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Splice box for 152 x 89 x 16 UB
Splice box maximum allowable BM limited by allowable
tension in M20 grade 8.8 bolts
Lever arm = 185 mm
Allowable tension in grade 8.8 M20 bolts at 335 N/mm2
= 82.1 kN
2no. bolts = 164.2 kN
Allowable BM at splice box therefore = 164.2 x 0.185 =
30.3 kNm

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Splice box for all other sections
Splice box maximum allowable BM limited by allowable
tension in M20 grade 8.8 bolts.
Lever arm = 285 mm
Allowable tension in grade 8.8 M20 bolts at 335 N/mm2
= 82.1 kN
2no. bolts = 164.2 kN
Allowable BM at splice box therefore = 164.2 x 0.285 =
46.8 kNm

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Denmay Steel Splice Box Safe Load Table
Allowable Bending Moments on Splice Boxes
Section size BM at 1/3rd span of fully loaded beam Max. BM allowable
on Splice Box Load to be applied at mid-span to achieve max. BM on
splice box
Section size

152x89x16 UB
178x102x19 UB
203x102x23 UB
203x133x25 UB
203x133x30 UB
254x102x28 UB
254x146x31 UB
254x146x37 UB
254x146x43 UB
305x102x33 UB
305x127x48 UB
305x165x40 UB
305x165x46 UB
305x165x54 UB
152x152x23 UC
152x152x30 UC
152x152x37 UC
203x203x46 UC
203x203x52 UC
203x203x60 UC

BM at 1/3rd
span of fully
loaded beam

8.4
13.8
21.4
23.7
29.5
37.3
42.3
52.2
61.1
50.2
74.4
67.7
78.0
91.1
12.8
17.9
22.6
46.5
53.9
62.0

Max. BM
allowable on
Splice Box

8.4
13.8
21.4
23.7
29.5
37.3
42.3
46.8
46.8
46.8
46.8
46.8
46.8
46.8
12.8
17.9
22.6
46.5
46.8
46.8

Load to be applied
at mid-span to
achieve max. BM on
splice box

10.5
17.5
27.5
30.5
38.0
48.5
55.0
60.2
60.2
60.2
60.2
60.2
60.2
60.2
16.0
22.5
28.5
60.0
60.2
60.2

Allowable Bending Moments on Splice Boxes:

Bold figures denote splice box exceeds full load capacity of beam
Italics denote limit to be imposed on BM at position of splice
Bending moments taken from application of point load at mid-span of
4.5m length simply supported beam
Fully loaded = fully restrained beam loaded to capacity or deflection
limit at L/360 reached
Fully loaded values are for guidance only
Allowable max. BM at splice box position to be determined by
calculation in all cases by Structural Engineer
Splices to be applied at third-span